Roll forming consist of pairs of contoured roll tools. While the coil stock is passing through succession contoured rolls the material bends to its desired shape, after the final shape is achieved profile straighter gives straightness to outgoing profile.
More Details Description Below
De-coiler is provided to load Raw material coil on its arms& Hold the coil and also in loop area store the row material before in the process.
All steel body Construction
Mandrel rotation on tapper Roller/Spherical Roller Bearings
Mandrel expansion by : Manual
Loop System : Motorized with 2 Limit switch
Breaking : Simple Brake
Leveling sheet before forming for proper profile production. Entry gate maintain sheet alignment to enter into work station for roofing. Also Adjust Sheet Width as per requirement
ROLL FORMING LINE
Roll forming consist pairs of contoured roll tools. While the coil stock is passing through succession contoured rolls the material bends to its desired shape, after final shape is achieved profile straighter gives straightness to outgoing profile
- Fabricated machined bed.
- Stand Steel cast type work station option.
- All roll shafts mounted on cylindrical roller baring
- Roller shaft material EN-19 hardens & ground.
- Entry guides with vertical guide rolls & all lateral movement manual screw type.
- Intermediate side guide rolls provided where required.
- Roll tooling are made of En-31 steel ground to close tolerance.
- For sensitive surface material like preprinted coil, aluminum, stainless steel, brass
- Etc. rolls are chrome plated as option.
- Roll tooling manufacturing on C.N.C machines.
- Drive Mechanism will be Gear drive.
Forming Rollers made of EN-31material super polished for long file & even production without marking on profile. Set consists of Forming Rollers, aligning spacers, side guide rolls.
Above Configuration Rollers suitable for profile as pre following.
Cutting as Stop Forming line Cuts length +/- 2 mm and very high line speed cuts the blank or profile single word. Press is designed to accept type die or dropping die without slug while cutting.
- Fabricated heavy duty base frame.
- High speed operation.
- Linear guide sliding very fast moment
- Press is adjustable in 2 axis horizontal & vertical common line to align with profile output.
- Cutting head is inclined as option to set specific cutting approach angle.
- Cutting action through eccentric shafts & gear hand.
- Stationary press (Profile will nonstop for cutting cycles.)
- Cutter can cut the sheet up to 1.2 mm in normal running condition
PLC & CONTROL PANELS
For Electrical controlling of line equipment
- Fabricated sheet metal enclosure.
- Easy accessibly mounting of components.
- PLC with Servo control mechanism system for high accuracy in length control
- Front panel with operator interface, push button panel, Operating & indicators.
- For ease of operation operator pendent can be at difference desired place on line.
- Layout (Trench) cables wires are in “Jupiter” scope of supply.
- Mains with 3 phase 4 wire necessary protections shall be arranged by us near main panel console.
HYDRAULIC POWER PACK SYSTEM
To supply pressurized fluid to all hyd. actuators at desired pressure and quantity.
- Self-contented fabricated unit.
- Oil tank with partition, level indicator & filler breather.
- Pump, motor, controls mounted on top for easy setting & accessibility.
- For ease in operation some valves are mounted on individual machines.
- Low noise device
- Layout piping is not included in “JUPITER” scope of supply
To Convey Finished Material to Next Station
- Fabricated Stand 5 Nos.
- Complete pies roll type supporting
- To Convey Finished Material to Next Station
Line offered is designed to process material as below:
|Type of material to be Processed||: PPGL / PPGI / NCGI|
|Yield Strength||: 550 MPA|
|Length Of Profile Sheet||: No limit|
|Total Connected power required||: 10 KW|
|Max. Width of Coil||: 600 mm|
|Min. Width of Coil||: 300 mm|
|Max. Thickness of Coil||: 0.80 mm|
|Min. Thickness of Coil||: 0.20 mm|
|Max. Weight of Coil||: 3 Ton|
|Variable Line Speed||: 0 TO 15mtr/min ( Without cutting)|
|Automation level in performance||: P.L.C. CONTROLLED LENGTH|
|Accuracy Level||: LENGTH: +/-2 M.M.|